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Accessories

High speed & High precision Spindle Unit

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HIGH RIGIDITY BELT SPINDLE

 

This PROSTAR is equipped with BT50 4000rpm/min high rigidity belt spindle and can also choose 6000rpm/min high-speed direct-connected spindle. It has high precision, and the surface finish of the finished workpiece is very good. The short nose spindle presents outstanding rigidity. It also may increase efficiency while lowering tool wear.

With high-quality and continuously optimized components, we ensure that our high-speed spindles run absolutely reliably and always achieve excellent performance values.

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Our spindles are equipped with high-precision ball bearings, which ensure reliable operational safety, smooth running and long service life

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Permanent grease lubrication and oil-air lubrication are optimally matched to the respective application. Our lubrications unit ensure trouble free operation even at the higher RPM.

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Our spindles are operated by a SIEMENS drives before installation on the machine with all functions.

Siemens SINUMERIK 828 Controller

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The powerhouse in the compact CNC class

SINUMERIK 828

With its unique CNC performance, our SINUMERIK 828D control sets productivity benchmarks when it comes to milling and turning on standard machines as well as functions to simply automate grinding machines. With new SINAMICS drives and SIMOTICS motion control motors SINUMERIK 828D is now even more productive.

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The high-resolution 10.4" TFT SINUMERIK 828 color displays are attractive as a result of their ruggedness and user friendliness. SINUMERIK Operate facilitates intuitive and efficient machine operation.

  • Panel-based compact CNC

  • Up to 4 axes/spindles and 2 auxiliary axes

  • Up to 2 machining channels T, M, G

  • 10.4" display or 15.6" touch display

  • SIMATIC S7-200-based PLC

Linear Motion Mechanism

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Precision ground ball screws

Precision ground ball screws provide high positioning accuracy and repeatability, smooth movement and long service life. These highly efficient ball screws are a perfect solution for Vertical machining centers and machines all 3 axes fitted with this ball screws

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Linear guide-ways

Linear guide-ways provides linear motion by re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guide-way is only 1/50 compared to a traditional slide and they are able to take loads in all directions. With these features, a linear guide-way can achieve high precision and greatly enhanced moving accuracy.

  • O-geometry

  • 2-point contact

  • Optimized runway geometry

  • Trapezoidal rail profile

  •  Complete sealing

  • Versatile lubrication possibilities

  • Through-hardened carriages

  • Exchangeability

Counter Balance System

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Twin cylinder hydraulic system

All our machines are equipped with twin cylinder hydraulic counter balance system for Z-axis movement and it will give smooth vertical motion for the machine 

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Electronics Equipments

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5 Axis MPG Hand Wheel

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AC for Electrical Cabinet

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LED Machine Lamps

Chip Management Equipments

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CHIP CLEARING

Re-cutting chips results in accelerated tool wear, poor surface finishes, and – at worst – scrap. To effectively remove chips from the cutting area, we offer a host of high-productivity solutions, like Through-Spindle Coolant, Automatic chip conveyor, Screw conveyor, and more.

Lubrication and Hydraulic System

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CENTRALIZED LUBRICATION

Centralized automatic lubrication systems are an effective way to increase machine availability while reducing reliance on scarce talent. These systems provide the appropriate lubrication quantity at the correct intervals, minimizing friction and wear and optimizing bearing and machinery service life.

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POWER PACKS

Our power packs uses high quality, world class components for its packs which are manufactured with the latest and modern technologies. These packs include hydraulic components selected from a wide range and are put together with the latest technology systems and these systems have new and modular designs using international mounting for the ease of production, installation and servicing as well.

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